Industrial Engineering (IE)

*Objectives of Industrial Engineering (IE)
1. Set up efficient production lines to increase productivity
2. Process improvement by motion reducing
3. Reduce work in process (WIP) and remove the bottleneck
4. Increase efficiency of operations
5. Reduce man machine ratio
6. Process improvement to reduce cost, waste and rejection Reduce wastage and defects
7. Fill up Key Performance Indicator (KPI) target
8. Keep workplace and environment safe
9. Production planning and implementation
10. Evaluate operator and staff performance, disciplinary matters, training needs, and their career development
11. Set the target and make a draft, layout design of the machine requirement, material flow, and workstation to bring the best possible efficiency. Modern tools are used to design of the layout
12. Monitor factory performance in terms of quality, delivery, cost-efficiency and target improvements with the internal factory team and taking necessary corrective action
13. Manpower balancing, target setting, and monitoring achievements

*Daily Activities and Duties of an Industrial Engineer
1. Collect line loading plan from the Planning Department
2. Coordinate and prepare Pre-Production (PP) meeting
3. Collect size set sample and make operation bulletin accordingly
4. Collect Operation Bulletin and make a paper layout
5. Discuss with Maintenance in-charge regarding machine, folder, attachment and Technical personnel for technical issues
6. Make discussion with a floor in-charge about layout according to paper layout
7. Check Daily Non-productive time (NPT) and reduce machine breakdown time
8. Make layout according to paper layout
9. Make line balancing according to target and capacity study during 2 – 3 days of layout
10. Find out the bottleneck process and solve it
11. If needed make 1-hour production study in required process
12. Everyday input and output monitoring
13. Give daily production target and follow up production achievement
14. Hourly production follow-up
15. Everyday 5S related activities monitoring
16. Cross check consumptions for every style periodically
17. Ensure up to 70% - 85% efficiency
18. Workstation design
19. Operators motion development by correcting faulty motion
20. Review change requests suggested by Line Team Leader or Development and if validated prepare Change Request Report for head office
21. Reduce line setting time or throughput time
22. Proper utilization of manpower by reducing unnecessary helping process
23. Establish a meeting in-between QC and operators regarding critical points of the style while layout
24. Prepare daily Man/ Machine report
25. Prepare and monitor preventive maintenance plan for machines to be implemented by Maintenance team
26. Prepare BOM and Consumption for new items
27. Perform Time Study to determine output
28. Work with management on incentive programs based on output
29. Estimate Labor and Consumption for new items to quote
30. Developing cut to ship ratio.

Skills and Qualifications
• Bachelor’s degree in engineering (IE or ME)
• 5+ years related engineering experience
• In-depth understanding of lean manufacturing principles
• Hands-on experience building samples
• Proficiency with analytical tools, workflow time study, and process balancing
• Ability to interface with program management, manufacturing leads, customer, and functional leads; provide daily direction and guidance to junior associates and management
• Advanced experience using MS suite, including Access, Excel, and PowerPoint

- Competitive salary and bonus
- Social insurance, health insurance, unemployment insurance according to Labor Laws
- Professional, dynamic working environment

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